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How a Fortune 10 Consumer Technology Company Replaced SAP TM and Three Audit Platforms — and Moved from 33% to 100% Invoice Coverage Across a $2B Freight Network

SAP TM → out

Legacy freight costing system replaced — 2,000+ monthly team hours in manual calculation eliminated

33% → 100%

Invoice audit coverage — from selective threshold-based checking to full line-item validation

$3M+

Annual savings through AI-powered freight costing accuracy across 150+ carrier relationships

$2B

Annual freight spend now managed on one AI platform — 5 million shipments daily across 40+ countries

Our legacy SAP TM system couldn't handle shipments with more than three legs or complex multi-currency transactions. Teams spent entire days processing freight costs through spreadsheets. $263 million in accessorial charges were not validated. The audit process was limited to verifying rates in contracts — not a full audit.

LOGISTICS FINANCE LEADERSHIP — FORTUNE 10 CONSUMER TECHNOLOGY AND HARDWARE COMPANY

The Problem

The company manages one of the world's most complex supply chains — semiconductor sourcing in Taiwan, component assembly across Asia, finished goods distribution through intricate logistics networks coordinating ocean freight, air cargo, and ground transportation across 40-plus manufacturing facilities in 50-plus countries, processing 5 million shipments daily through 150-plus global carriers. The freight costing and audit infrastructure underlying that network had been built on SAP TM — a system that could not handle shipments with more than three legs or complex multi-currency transactions, forcing teams to spend entire days processing costs manually through spreadsheets.

The audit coverage gap was precisely quantified: 33% of freight invoices were audited before deployment. 67% of billing errors were systematically missed — not because no one was looking, but because threshold-based systems couldn't validate complex electronics shipments involving multiple carriers, currencies, and specialized handling configurations. $263M in accessorial charges passed through the audit process unvalidated annually. Contract update cycles took three weeks per rate change across 150-plus carriers — during peak seasons, ocean freight rate fluctuations required overtime work and still produced constant discrepancies between outdated system rates and actual market prices.

The multi-leg cost visibility problem was structural. As components moved from semiconductor fabs through assembly facilities to distribution centers, legacy systems couldn't track costs across transfer points — preventing accurate landed cost calculations for components traveling through seven or eight handoffs. Three audit platforms — Green Mountain for parcel, Transporeon for mid-tier carriers, and Trax for the broader network — operated independently with their own integrations, exceptions workflows, and reporting environments that had to be reconciled manually before anyone could see total spend.

What Freehand Did

Freehand replaced SAP TM and all three audit platforms in a phased rollout — Green Mountain first (parcel, FedEx and UPS), Transporeon second (14 carriers), Trax third (42 carriers). The AI Procurement Analyst's Costing Agent replaced the manual SAP freight calculation process, processing 5 million shipments daily with automated multi-leg cost tracking from component sourcing through retail — no limit on legs, full multi-currency support, and instant calculation replacing the days-long manual exercise. The 2,000-plus team hours monthly that had gone into spreadsheet-based cost processing are eliminated.

The Audit Agent's Unified Code Dictionary maps every FedEx and UPS charge code to a single internal taxonomy, maintained as carrier billing guides evolve. Match & Pay codes auto-validate against rate entitlements. Verify & Pay codes run against delivery event data, historical patterns, and threshold checks before approval. GSR claims file automatically through carrier-native APIs within dispute windows. The 33% coverage that had missed 67% of billing errors is now 100% — the $263M in accessorial charges that moved through unvalidated are now audited at line level before payment.

The three-week contract update cycle is eliminated. The Rate Manager Agent applies rate modifications in real time across all 150-plus carriers — when a rate changes on any carrier, the update propagates instantly. No overnight batch. No overtime during peak. No discrepancy between what was contracted and what the system applies to the next invoice. The platform is deployed on the company's own cloud infrastructure, meeting data sovereignty requirements. Three audit platforms and a legacy costing system have been replaced by one AI platform managing the full $2B freight network.

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